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Ever wondered
how a pulley was
made? They all
start All
ASP pulleys start
out as as a solid
bar of either
6061-T6 Alum or
1045-carbon
steel. All
material comes
in to ASP in 12'
lengths. From there we
have to cut the
bar into the
desired length.
For this we use
an automatic saw
that is set to
cut at the
correct length.
This saw will
cut each part
within .010 of
an inch in
length.
After the
parts are cut to
length and
stacked
onto a pallet they
go to a CNC
lathe. This is
where the first
machine
operation takes
place. A CNC
lathe is an
automatic
machine that
cuts a part per a
specified path.
Programs are
written in a
code using
letters and
numbers. The
machine reads the code and
cuts the part
per the print.
ASP’s machines
will hold
tolerance to
within .0003
thousands of an
inch. During the
machining process
parts are
checked and
adjustments made
to keep them
within
tolerance.
It takes two
machining
programs to make
a complete part.
This is when
the part starts
to look like a
finished
product. If you
look at the
image top
left, You can
see the part in
each phase of
completion. The
part in these
pictures is the
inner hub to a
GM Harmonic
Dampener.
If the part
requires
millwork, they
go into a CNC
mill for
drilling and
tapping or other
millwork.
Quality control
is extremely
important. Parts
are checked
during the
machine
operation and
upon completion
in the QC
department. It
is this
commitment to
quality that has
made ASP the
leader in
underdrive
pulleys for 20
years. The first
and still the
best. |